Shen Zhen Flourish Electronics Technology Co,.Ltd

FL-103A Inline PCBA Lead Cutting Machine

After wave soldering, PCBA components often have longer leads to prevent misalignment or falling during the furnace process, which can lead to welding defects. Traditionally, workers manually cut these excess leads with pliers, consuming labor and time, and the quality depends on the worker’s attention to detail.

The FL-103A Type is a fully automatic lead cutting machine, designed specifically to cut these excess leads. The machine is positioned after the wave soldering process. In the inline version, PCBA boards are directly fed from the wave soldering machine into the flip mechanism for automated processing. After flipping, the PCBA is outputted for the next steps. The offline version requires workers to manually place and remove the PCBs from the operation platform.

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Description

Product Parameters:

  • Dimensions: L450 × W260 × H220 mm
  • Speed: 40,000 pcs/hour
  • Weight: 20 kg
  • Power Consumption: 25W

Product Description:

  • The equipment features a human-machine interface (HMI) with a Windows-based operating system, enabling high-resolution CCD teaching for easy editing of cutting paths. It allows for single-step modifications and simulation, making programming extremely easy and convenient. The machine can store up to 1000 sets of data, enabling quick retrieval and usage.
  • The linear motion axes use AC servo systems, ensuring high cutting precision and accurate positioning, while also optimizing processing speed for efficient operation.
  • The machine is equipped with a rotary pneumatic cutter, allowing for the best cutting orientation for each lead, ensuring precision for every component.
  • In the inline version, the machine operates with a left-to-right or right-to-left flow sequence for efficient material handling.
  • The cut leads are automatically removed via a vacuum system, preventing splashing or leftover leads on the board surface.
  • The conveyor line uses servo motors combined with belt feeding systems, with a standard adjustable width (100–400mm). Custom sizes are available for boards exceeding these dimensions.
  • The machine features a unique low-stress design, avoiding any pulling or vibration during the cutting process, which could affect the quality of other PCBA components. For extremely tilted leads, manual adjustment is required before cutting.
  • DC53 steel, imported from Japan, is used for the molds and cutting tools, ensuring long service life.
  • This machine has been widely applied in multiple customer factories, and its technology is fully matured.
  • The metal surface of the equipment is coated with a special paint process, providing corrosion and rust resistance and a scratch-resistant surface.

FAQ

我们的机器采用全自动工作流程、精准的控制系统和高效的装配技术,简化了生产流程。无论是晶体管和散热器组装,还是其他电子元件,我们的机器都能显著减少人工干预和错误,从而提高整体生产速度。

我们的设备设计高度兼容,可轻松与您现有的生产系统集成,包括自动化生产线、ERP系统和质量监控系统。我们提供定制化的技术支持,确保系统集成顺利进行,最大限度地减少过渡期间的停机时间。

我们的机器采用优质耐高温材料制造,并经过严格的环境适应性测试。无论在高温、高湿或恶劣条件下,机器都能稳定运行,确保生产不中断或延误。

我们提供全球售后服务,包括远程诊断和现场维修。我们的技术团队能够快速响应任何问题,确保最大程度地减少停机时间。我们还提供定期维护和保养,以降低故障频率并延长机器的使用寿命。

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

我们的设备功能多样,可用于各种电子元件的成型、组装、固定和螺丝锁固,包括电源、适配器、LED驱动器、充电桩、工业电源、家电控制板等等。无论您的生产规模如何,我们的设备都能提供定制解决方案。

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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