FL-103 Type PCBA Automatic Lead Cutting Machine

After wave soldering, PCBA components often have longer leads left to prevent misalignment or falling during the furnace process, leading to welding defects. Traditionally, workers manually cut these leads using pliers, consuming labor and time, with quality dependent on worker attention.

The FL-103 Type PCBA Automatic Lead Cutting Machine is a fully automatic solution designed to cut these excess leads efficiently. It is available in inline and offline versions. In the inline version, PCBA boards are directly fed from the wave soldering machine into the flip mechanism, where they are automatically processed. In the offline version, PCBA boards are manually placed onto the platform for processing. This system significantly reduces manual labor, improves efficiency, and ensures consistent quality.

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Product Parameters:

  • Power: 220V 50Hz
  • Dimensions: L1250W1000H1750mm
  • Weight: 700kg
  • Speed: Fastest 0.5s/point

Product Description:

  • The equipment features a human-machine interface (HMI) with a Windows-based operating system, allowing for easy editing of cutting paths via high-resolution CCD teaching. It supports single-step modifications and simulation, making programming simple and convenient. It can store up to 1000 sets of data, enabling quick retrieval and use.
  • The linear motion axes are driven by AC servo systems, ensuring accurate cutting and precise positioning. This configuration optimizes cutting speed and enhances overall production efficiency.
  • The machine uses a rotary pneumatic cutter, allowing for the best cutting orientation for each lead, ensuring precise cuts.
  • In the inline version, the flow sequence is left-to-right or right-to-left, depending on the setup. The offline version employs dual-platform alternating operation to improve efficiency. The cut leads are removed via a vacuum system, preventing splashing or residual leads on the board.
  • The standard cutting area for each PCBA is 330mm x 360mm, with custom sizes available for boards exceeding this range.
  • The machine is designed with a low-stress system, preventing any pulling or vibration during the cutting process, thereby protecting the quality of other PCBA components. For excessively tilted components, manual adjustment is required before cutting.
  • This machine has been widely applied in multiple customer factories, with its technology fully matured and reliable.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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