FL-917B-Automatic Multi-Transistor Heatsink Assembly Line

The FL-917B-Automatic Multi-Transistor Heatsink Assembly Lineequipment includes manual placement of the heat sink, automatic application of thermal paste or thermal oil, fully automatic placement of ceramic sheets, fully automatic placement of IGBTs or transistors, fully automatic screw locking, and automatic insertion of heat shrink tubes or rubber pads. This greatly improves work efficiency, ensuring precision and consistency in product manufacturing. Currently, it has been successfully applied in various related factories, and each unit of the equipment can save 10-20 manual workers.

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Product Parameters:

  • Power: 220V AC 50HZ
  • Size: Approximately L5000 x W2000 x H1900mm (varies based on equipment configuration)
  • Speed: Approximately 300-500 sets/hour (depending on product process)
  • Weight: Approximately 4000kgs (varies based on equipment configuration)
  • Air pressure: 4-6 kg/cm²

Product Description:

  • FL-917B-Automatic Multi-Transistor Heatsink Assembly Line is designed for the assembly of multiple IGBTs/transistors and heat sinks, fully automating the entire process. The high automation level requires only manual placement and removal of the heat sink from the reflow fixture, with all other processes fully automated.
  • The fully automated workflow is as follows: manual placement of the heat sink – single-sided thermal paste application – application of thermal paste on the other side of the ceramic sheet – detection and placement of ceramic sheet – feeding and placing the transistor – screw locking – inserting heat shrink tubing or rubber pads – manual removal of finished products – repeated cycle.
  • The equipment adopts a fixture reflow system with a compact design and high flexibility. It allows for easy fixture replacement to accommodate different product specifications. Various workstations can be shielded, turned on/off, or replaced based on different assembly processes, ensuring high compatibility.
  • The IGBT feeding process can be enhanced with additional functions such as automatic placement of magnetic beads, heat shrink tubing, and dust protection caps.
  • The device performs precise scientific planning based on the time taken for each process, ensuring optimal equipment allocation at each workstation and optimizing the workflow to maximize processing efficiency.
  • For high-precision steps, visual and precision sensing methods are used for accurate inspection, ensuring the quality and consistency of each process and the final product.
  • To ensure high-quality screw locking for IGBTs and transistors, intelligent electric screwdrivers are used with torque segmentation, protecting sensitive components and preventing ceramic sheet breakage.
  • The thermal paste application is carried out using pad printing or screen printing methods, ensuring even application and high consistency.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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