FL-820 Fully Automatic Diode with Magnetic Bead Forming Machine

The FL-820 is a specialized machine designed for bulk or banded diodes, capable of automatically inserting magnetic beads, applying glue, and forming, followed by lead cutting. Both the diodes and magnetic beads are fed automatically, and the entire process, including all steps, is completed automatically before unloading the finished components. This machine can replace multiple workers, making it an ideal solution for factories producing power supply products.

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Product Parameters:

  • Power Supply: 110V/220V AC 60HZ/50HZ
  • Dimensions: L1600 x W920 x H1580 mm
  • Weight: 550 kg
  • Speed: 1500 PCS/H
  • Air Pressure: 4-6 kg/cm²

Product Description:

  • The FL-820 Fully Automatic Diode with Magnetic Bead Forming Machine is a specialized machine for processing banded or bulk diodes, where magnetic beads are inserted onto either one or both ends of the diode body, followed by fully automatic forming and lead cutting.
  • The equipment operates fully automatically, with the workflow as follows:

Banded material feeding and cutting

Diode gripping

Lead forming

Magnetic bead insertion

Lead bending and cutting

Glue dispensing

Unloading

The process repeats in a continuous cycle.

  • Magnetic beads are fed automatically via a vibration bowl system, and glue is dispensed automatically for consistent application.
  • Interchangeable forming molds make the machine adaptable to various diode sizes, and the mold assembly is easy to disassemble and adjust.
  • The machine adopts a multi-station design, ensuring sequential operations that are both flexible and efficient.
  • Built with an aluminum alloy frame, the machine is compact and space-saving, making it highly efficient with speeds up to 1200 PCS/H or more.
  • The system is controlled by a Mitsubishi PLC, featuring an easy-to-use touchscreen HMI, simplifying operation and reducing learning time.
  • The machine is equipped with imported SMC or Airtac cylinders, magnetic switches, and solenoid valves, offering long-lasting performance.
  • With excellent stability and high automation, the FL-820 is widely used in power supply production factories, ensuring consistent high-quality output.
  • The FL-820 helps reduce labor costs, as one machine can replace 2 to 5 workers, improving efficiency and reducing operational costs.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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