FL-819 Fully Automatic Capacitor and LED Heat Shrink Sleeve Forming Machine

Ideal for Lead Forming and Trimming of Axial Components such as Resistors, Diodes, and Other Electronic Parts. Quiet Operation and Stable Forming Process.

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Product Parameters:

  • Power Supply: 220V 50Hz
  • Dimensions: L1555 x W1050 x H1650 mm
  • Weight: Approximately 800 kg per machine
  • Speed: 1500-1800 pcs/h

Product Description:

  • Capacitors, LEDs, and similar components are automatically fed using a vibration bowl system, with linear feeding to the sleeve forming turntable mechanism.
  • The machine automatically identifies the polarity of electrolytic capacitors, LEDs, and other polarized components, sorting them in a fixed direction to meet the polarity requirements during the forming process.
  • A high-precision sleeve insertion mechanism ensures that heat shrink tubing or PTFE tubing is accurately inserted onto the leads of capacitors/LEDs, with adjustable sleeve lengths.
  • After the sleeve is applied, the capacitors/LEDs are formed and lead-cut in separate stations. The forming and cutting sizes are adjustable, and mold changes can be made to alter the forming shape.
  • The processed capacitors/LEDs are automatically unloaded, with automatic counting included.
  • The machine is controlled by a Mitsubishi PLC and a touchscreen HMI, using a cam divider for stable operation and high precision.
  • All actions are fully automated, requiring no manual operation except for loading the capacitors/LEDs into the vibration bowl and inserting the roll tubing.
  • All actions occur sequentially across independent workstations, making adjustments and mold changes easy.
  • The machine is easy to operate and maintain, with user-friendly design.
  • The FL-819 Fully Automatic Capacitor and LED Heat Shrink Sleeve Forming Machine saves labor costs, as one machine can replace 2-6 workers depending on the workflow setup.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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