FL-103A Inline PCBA Lead Cutting Machine

After wave soldering, PCBA components often have longer leads to prevent misalignment or falling during the furnace process, which can lead to welding defects. Traditionally, workers manually cut these excess leads with pliers, consuming labor and time, and the quality depends on the worker’s attention to detail.

The FL-103A Type is a fully automatic lead cutting machine, designed specifically to cut these excess leads. The machine is positioned after the wave soldering process. In the inline version, PCBA boards are directly fed from the wave soldering machine into the flip mechanism for automated processing. After flipping, the PCBA is outputted for the next steps. The offline version requires workers to manually place and remove the PCBs from the operation platform.

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Product Parameters:

  • Dimensions: L450 × W260 × H220 mm
  • Speed: 40,000 pcs/hour
  • Weight: 20 kg
  • Power Consumption: 25W

Product Description:

  • The equipment features a human-machine interface (HMI) with a Windows-based operating system, enabling high-resolution CCD teaching for easy editing of cutting paths. It allows for single-step modifications and simulation, making programming extremely easy and convenient. The machine can store up to 1000 sets of data, enabling quick retrieval and usage.
  • The linear motion axes use AC servo systems, ensuring high cutting precision and accurate positioning, while also optimizing processing speed for efficient operation.
  • The machine is equipped with a rotary pneumatic cutter, allowing for the best cutting orientation for each lead, ensuring precision for every component.
  • In the inline version, the machine operates with a left-to-right or right-to-left flow sequence for efficient material handling.
  • The cut leads are automatically removed via a vacuum system, preventing splashing or leftover leads on the board surface.
  • The conveyor line uses servo motors combined with belt feeding systems, with a standard adjustable width (100–400mm). Custom sizes are available for boards exceeding these dimensions.
  • The machine features a unique low-stress design, avoiding any pulling or vibration during the cutting process, which could affect the quality of other PCBA components. For extremely tilted leads, manual adjustment is required before cutting.
  • DC53 steel, imported from Japan, is used for the molds and cutting tools, ensuring long service life.
  • This machine has been widely applied in multiple customer factories, and its technology is fully matured.
  • The metal surface of the equipment is coated with a special paint process, providing corrosion and rust resistance and a scratch-resistant surface.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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