FL-916 Fully Automatic Multi-Transistor Heatsink Assembly Machine

In the production of control boards for home appliances, consumer electronics, automotive electronics, and power supply products, it is common to fasten multiple transistors onto standard or custom-shaped heatsinks. This process also involves installing multiple insulation sheets, loading insulating pellets, and performing multiple thermal paste scraping steps. Traditionally, these complex tasks are done manually step-by-step, often leading to inconsistent transistor placement, inefficient processes due to excessive steps, and high labor demands FL-916 Fully Automatic Multi-Transistor Heatsink Assembly Machine This type of problem can be solved in a targeted manner, and all operations are completed automatically.

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Product Parameters:

  • Power: 110V/220V AC, 60Hz/50Hz
  • Dimensions: L4530 × W2840 × H1690 mm
  • Speed: Approximately 300-500 pcs/hour (depending on actual process conditions)
  • Weight: Approximately 1600 kg
  • Air Pressure: 4–6 kg/cm²

Product Description:

  1. This machine is a fully automated system that completes multiple processes on heatsinks, including automatic transistor lead trimming, thermal paste application, insulation sheet and pellet placement, transistor mounting, and screw fastening.
  2. The automated workflow includes: heatsink feeding → thermal paste application → insulation sheet loading → secondary paste application → transistor lead trimming and feeding → automatic insulation pellet placement → automatic screw fastening → product discharge, repeated continuously.
  3. The equipment features a modular inline structure capable of supporting complex assembly processes across numerous workstations. Depending on requirements, it can be configured with multi-level conveyor lines or rotary indexing tables.
  4. Each workstation is independently adjustable, reducing debugging complexity. Many stations are designed as complex assembly units, maximizing functional integration.
  5. This is a custom non-standard machine tailored to meet specific customer assembly processes and maximize production efficiency.
  6. Constructed with an aluminum profile frame, the machine is compact, space-saving, and highly efficient.
  7. It is controlled by Mitsubishi or Panasonic PLCs with a user-friendly touchscreen HMI for easy operation and learning.
  8. The machine uses imported SMC or Airtac cylinders, magnetic sensors, and solenoid valves, ensuring long service life.
  9. With excellent stability and high automation, this mature model is widely used in similar factories.
  10. It significantly reduces labor costs, replacing the work of approximately 10 operators with a single machine.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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