FL-809 Automatic Bulk Radial Capacitor Lead Forming Machine

FL-809 Automatic Bulk Radial Capacitor Lead Forming Machine,Used for the forming of radial components such as LED, electrolytic capacitors, transistors, safety capacitors, metallized film capacitors, quartz crystals, and more. Offers precise and stable performance with low noise operation.

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Product Parameters:

  • Power Supply: 110V/220V AC 60Hz/50Hz
  • Dimensions: L1500W1000H1500mm
  • Speed: 8000PCS/H
  • Weight: 400kg
  • Power: 1000W
  • Air Pressure: 4-6kg/cm²

Product Description:

  • The machine is equipped with a Japanese Mitsubishi PLC control system, featuring a human-machine interface touchscreen for easy and intuitive operation.
  • Suitable for the forming of radial components such as LEDs, electrolytic capacitors, transistors, safety capacitors, metallized film capacitors, quartz crystals, and more.
  • Imported cam drive mechanism ensures precise, stable, and durable performance with low noise. All components undergo special hardening treatment for extended service life.
  • Forming shapes include 90-degree bends, inward bends, outward bends, front and rear bends, K-bending, and both long and short leads. Customization is available based on customer requirements.
  • The automatic vibrating bowl feeder supplies components, and the machine performs a series of processes: clamping, lead straightening, polarity detection, orientation, secondary testing, waste ejection, lead cutting, and forming, all in one cycle. Additional processes can be added as per special requirements.
  • Features a modular die set, making mold replacement quick and convenient. Each die set can be individually adjusted, and the tooling is made from Japanese-imported steel for high durability.
  • The elastic rack-style part holder ensures a secure and stable grip without damaging the component. Similar-sized parts can be processed without the need to replace the holder.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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