Shen Zhen Flourish Electronics Technology Co,.Ltd

FL-917A Heatsink and Semiconductor Assembly Machine for Power Electronics

FL-917A Heatsink and Semiconductor Assembly Machine for Power Electronics is a high-efficiency, fully automated inline screw fastening system designed for power module and transistor assembly. It supports a wide range of transistors and components, handling complex assembly processes including lead forming, thermal paste dispensing, precision positioning, visual inspection, and screw fastening. The machine is equipped with advanced features such as segmented torque control for multi-stage screw fastening and accommodates various screw sizes. Designed for seamless integration into production lines, all processes are automated and completed across dedicated workstations, ensuring consistent quality, reduced manual labor, and increased production efficiency.

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Description

Product Parameters:

  • Power Supply: 220V, 50Hz
  • Dimensions: L1200 × W800 × H1580 mm (single unit size)
  • Weight: Approximately 350 kg per unit
  • Speed: Output capacity depends on product configuration and process settings.

Product Description:

  • This machine is an ideal fully automated screw fastening solution for products requiring multiple transistor mounting on a single heatsink or control board, with support for segmented torque control across multiple screws.
  • Complex processes such as automatic transistor lead forming and feeding, thermal paste dispensing, visual inspection, clip fixing, pressure holding, and screw fastening can all be performed step-by-step on this equipment.
  • The system is composed of multiple integrated yet independent units, each dedicated to a specific task. During transport, the product moves sequentially through each station with high positioning accuracy.
  • The machine is controlled by a Mitsubishi PLC and touchscreen HMI. It supports a wide range of transistor packages including TO-220, TO-247, and bridge rectifiers.
  • Flexible material feeding options: bulk transistors can be arranged via vibration bowl feeders, while tube-packed transistors can be loaded via magazine racks.
  • This is a custom-built system. Similar products can be processed within its working range, and programs can be edited, stored, and recalled within the PLC.
  • All operations are performed in dedicated workstations with independent mechanisms, making adjustment and changeover easy.
  • Easy to operate and maintain, with an extremely low defect rate. Torque is adjustable, and multi-stage screw fastening can be performed on a single screw.

FAQ

我们的机器采用全自动工作流程、精准的控制系统和高效的装配技术,简化了生产流程。无论是晶体管和散热器组装,还是其他电子元件,我们的机器都能显著减少人工干预和错误,从而提高整体生产速度。

我们的设备设计高度兼容,可轻松与您现有的生产系统集成,包括自动化生产线、ERP系统和质量监控系统。我们提供定制化的技术支持,确保系统集成顺利进行,最大限度地减少过渡期间的停机时间。

我们的机器采用优质耐高温材料制造,并经过严格的环境适应性测试。无论在高温、高湿或恶劣条件下,机器都能稳定运行,确保生产不中断或延误。

我们提供全球售后服务,包括远程诊断和现场维修。我们的技术团队能够快速响应任何问题,确保最大程度地减少停机时间。我们还提供定期维护和保养,以降低故障频率并延长机器的使用寿命。

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

我们的设备功能多样,可用于各种电子元件的成型、组装、固定和螺丝锁固,包括电源、适配器、LED驱动器、充电桩、工业电源、家电控制板等等。无论您的生产规模如何,我们的设备都能提供定制解决方案。

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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