FL-621 Fully Automatic Resistor Forming and Welding Machine

The machine is designed for automatic feeding of tape-mounted resistors, with the capability to simultaneously perform series welding and lead bending and forming. This multifunctional automation equipment is widely used in industries such as small home appliances, beauty electronics, and more, significantly improving production efficiency. It can replace 3 to 6 workers while ensuring consistent product processing, making it an ideal solution for high-volume, precise resistor assembly.

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Product Parameters:

  • Power Supply: 110V/220V AC 60Hz/50Hz
  • Dimensions: L1260 x W1240 x H1840mm
  • Speed: 2500pcs/h (subject to actual conditions)
  • Weight: 600kgs
  • Air Pressure: 4-6kg/cm²

Product Description:

  • The FL-621 Fully Automatic Resistor Forming and Welding Machine is designed for both tape-mounted and bulk resistors, featuring fully automatic feeding, lead cutting, lead bending, welding, and unloading. The only manual task required is loading the resistors into the machine, with all other processes completed automatically.
  • The machine operates with an automated workflow: Manual loading of resistors → Automatic lead cutting and feeding → Lead bending → Lead welding → Lead re-bending → Unloading, continuously repeating this process.
  • The machine utilizes a dual-output inverter welding power supply to ensure high welding quality. The machine’s speed is adjustable, with a maximum output of 2500-3000 pieces per hour, making it the fastest in its class.
  • The equipment features a workstation-based design, with each mechanism adjustable independently. This design allows for easy setup, flexibility, and high safety.
  • The machine is built with an aluminum profile frame, offering a compact structure and small footprint, saving workspace while being efficient and practical.
  • The equipment is controlled by a Mitsubishi PLC and operated through a user-friendly touch screen interface, making operation easy to learn.
  • It uses imported SMC or AIRTAC cylinders, magnetic switches, and solenoid valves, ensuring long service life.
  • With excellent stability and high automation, this machine is widely used in similar factories and is a mature, reliable model.
  • The equipment reduces labor costs, replacing the work of 3 to 6 people.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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