Shen Zhen Flourish Electronics Technology Co,.Ltd

FL-819 Fully Automatic Capacitor and LED Heat Shrink Sleeve Forming Machine

Ideal for Lead Forming and Trimming of Axial Components such as Resistors, Diodes, and Other Electronic Parts. Quiet Operation and Stable Forming Process.

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描述

Product Parameters:

  • Power Supply: 220V 50Hz
  • Dimensions: L1555 x W1050 x H1650 mm
  • Weight: Approximately 800 kg per machine
  • Speed: 1500-1800 pcs/h

Product Description:

  • Capacitors, LEDs, and similar components are automatically fed using a vibration bowl system, with linear feeding to the sleeve forming turntable mechanism.
  • The machine automatically identifies the polarity of electrolytic capacitors, LEDs, and other polarized components, sorting them in a fixed direction to meet the polarity requirements during the forming process.
  • A high-precision sleeve insertion mechanism ensures that heat shrink tubing or PTFE tubing is accurately inserted onto the leads of capacitors/LEDs, with adjustable sleeve lengths.
  • After the sleeve is applied, the capacitors/LEDs are formed and lead-cut in separate stations. The forming and cutting sizes are adjustable, and mold changes can be made to alter the forming shape.
  • The processed capacitors/LEDs are automatically unloaded, with automatic counting included.
  • The machine is controlled by a Mitsubishi PLC and a touchscreen HMI, using a cam divider for stable operation and high precision.
  • All actions are fully automated, requiring no manual operation except for loading the capacitors/LEDs into the vibration bowl and inserting the roll tubing.
  • All actions occur sequentially across independent workstations, making adjustments and mold changes easy.
  • The machine is easy to operate and maintain, with user-friendly design.
  • The FL-819 Fully Automatic Capacitor and LED Heat Shrink Sleeve Forming Machine saves labor costs, as one machine can replace 2-6 workers depending on the workflow setup.

FAQ

我们的机器采用全自动工作流程、精准的控制系统和高效的装配技术,简化了生产流程。无论是晶体管和散热器组装,还是其他电子元件,我们的机器都能显著减少人工干预和错误,从而提高整体生产速度。

我们的设备设计高度兼容,可轻松与您现有的生产系统集成,包括自动化生产线、ERP系统和质量监控系统。我们提供定制化的技术支持,确保系统集成顺利进行,最大限度地减少过渡期间的停机时间。

我们的机器采用优质耐高温材料制造,并经过严格的环境适应性测试。无论在高温、高湿或恶劣条件下,机器都能稳定运行,确保生产不中断或延误。

我们提供全球售后服务,包括远程诊断和现场维修。我们的技术团队能够快速响应任何问题,确保最大程度地减少停机时间。我们还提供定期维护和保养,以降低故障频率并延长机器的使用寿命。

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

我们的设备功能多样,可用于各种电子元件的成型、组装、固定和螺丝锁固,包括电源、适配器、LED驱动器、充电桩、工业电源、家电控制板等等。无论您的生产规模如何,我们的设备都能提供定制解决方案。

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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