Shen Zhen Flourish Electronics Technology Co,.Ltd

FL-820 Fully Automatic Diode with Magnetic Bead Forming Machine

The FL-820 is a specialized machine designed for bulk or banded diodes, capable of automatically inserting magnetic beads, applying glue, and forming, followed by lead cutting. Both the diodes and magnetic beads are fed automatically, and the entire process, including all steps, is completed automatically before unloading the finished components. This machine can replace multiple workers, making it an ideal solution for factories producing power supply products.

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描述

Product Parameters:

  • Power Supply: 110V/220V AC 60HZ/50HZ
  • Dimensions: L1600 x W920 x H1580 mm
  • Weight: 550 kg
  • Speed: 1500 PCS/H
  • Air Pressure: 4-6 kg/cm²

Product Description:

  • The FL-820 Fully Automatic Diode with Magnetic Bead Forming Machine is a specialized machine for processing banded or bulk diodes, where magnetic beads are inserted onto either one or both ends of the diode body, followed by fully automatic forming and lead cutting.
  • The equipment operates fully automatically, with the workflow as follows:

Banded material feeding and cutting

Diode gripping

Lead forming

Magnetic bead insertion

Lead bending and cutting

Glue dispensing

Unloading

The process repeats in a continuous cycle.

  • Magnetic beads are fed automatically via a vibration bowl system, and glue is dispensed automatically for consistent application.
  • Interchangeable forming molds make the machine adaptable to various diode sizes, and the mold assembly is easy to disassemble and adjust.
  • The machine adopts a multi-station design, ensuring sequential operations that are both flexible and efficient.
  • Built with an aluminum alloy frame, the machine is compact and space-saving, making it highly efficient with speeds up to 1200 PCS/H or more.
  • The system is controlled by a Mitsubishi PLC, featuring an easy-to-use touchscreen HMI, simplifying operation and reducing learning time.
  • The machine is equipped with imported SMC or Airtac cylinders, magnetic switches, and solenoid valves, offering long-lasting performance.
  • With excellent stability and high automation, the FL-820 is widely used in power supply production factories, ensuring consistent high-quality output.
  • The FL-820 helps reduce labor costs, as one machine can replace 2 to 5 workers, improving efficiency and reducing operational costs.

FAQ

我们的机器采用全自动工作流程、精准的控制系统和高效的装配技术,简化了生产流程。无论是晶体管和散热器组装,还是其他电子元件,我们的机器都能显著减少人工干预和错误,从而提高整体生产速度。

我们的设备设计高度兼容,可轻松与您现有的生产系统集成,包括自动化生产线、ERP系统和质量监控系统。我们提供定制化的技术支持,确保系统集成顺利进行,最大限度地减少过渡期间的停机时间。

我们的机器采用优质耐高温材料制造,并经过严格的环境适应性测试。无论在高温、高湿或恶劣条件下,机器都能稳定运行,确保生产不中断或延误。

我们提供全球售后服务,包括远程诊断和现场维修。我们的技术团队能够快速响应任何问题,确保最大程度地减少停机时间。我们还提供定期维护和保养,以降低故障频率并延长机器的使用寿命。

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

我们的设备功能多样,可用于各种电子元件的成型、组装、固定和螺丝锁固,包括电源、适配器、LED驱动器、充电桩、工业电源、家电控制板等等。无论您的生产规模如何,我们的设备都能提供定制解决方案。

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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