FL-957 Transistor Sleeve and Magnetic Bead Forming Machine

The FL-957 is a fully automatic machine designed for processing tubular or bulk transistors, bridge rectifiers, and other power semiconductors. It automatically applies sleeves to the leads, inserts magnetic beads, dispenses glue, and performs lead forming and cutting. The machine then unloads the components in an orderly fashion. It can be customized with different workstation combinations based on the customer’s process requirements, making it the ideal equipment for power supply factories processing such components.

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Product Parameters:

  • Power Supply: 220V 50HZ
  • Dimensions: L1900 x W830 x H1460 mm
  • Weight: 460 kg
  • Speed: 1500-1800 PCS/H

Product Description:

  • The FL-957 Transistor Sleeve and Magnetic Bead Forming Machine is a specialized machine designed for tube or bulk transistors, capable of automatically applying sleeves to leads and then bending and forming the leads.
  • The machine is controlled by a Mitsubishi PLC and features a touchscreen HMI for easy operation. All movements are carried out in stages, making it suitable for various transistor packaging types such as TO-220, TO-247, and others.
  • Feeding options:

Bulk transistors can be automatically fed using a vibration bowl system.

Tube transistors are automatically fed using a material rack.

  • Working process: The process involves fully automated feeding of MOSFETs to the sleeve station, followed by automatic sleeve feeding and cutting, sleeve application, heat shrinking, magnetic bead insertion, glue dispensing, and finally lead forming and cutting.
  • The entire process is fully automated, requiring no manual operation. The machine can apply sleeves to either the middle lead or the side leads, and magnetic beads can be inserted according to customer specifications. The forming process can also be customized.
  • The machine is easy to operate and maintain, with a very low defect rate.
  • This equipment has been widely applied in industries like power supply production factories and other fields, demonstrating its high efficiency and reliable performance.

FAQ

Our machines use a fully automated workflow, precise control systems, and efficient assembly technology to streamline the production process. Whether for transistor and heat sink assembly or other electronic components, our machines significantly reduce manual intervention and errors, helping improve overall production speed.

Our equipment is designed for high compatibility and can be easily integrated with your existing production systems, including automated production lines, ERP systems, and quality monitoring systems. We also provide customized technical support to ensure smooth system integration and minimize downtime during the transition.

Our machines are built with high-quality, heat-resistant materials and undergo rigorous environmental adaptability testing. Whether operating in high-temperature, high-humidity, or harsh conditions, they deliver stable performance to help prevent production interruptions or delays.

We provide global after-sales service, including remote diagnostics and on-site repairs. Our technical team can respond quickly to any issues, helping minimize downtime. We also offer regular maintenance and servicing to reduce failure rates and extend the machine’s service life.

Our machines have an intuitive user interface, making them easy to operate with minimal training. Detailed user manuals and online training videos are provided, and our engineers offer on-site training to ensure operators can quickly master the equipment.

Our machines use advanced servo motors, precise sensors, and automated control systems to ensure accurate assembly of each component, reducing human error. With high-precision process controls, the machines guarantee consistent quality across every product.

Our equipment offers versatile functionality and can be used for the forming, assembly, fixing, and screw fastening of various electronic components, including power supplies, adapters, LED drivers, charging stations, industrial power supplies, home appliance control boards, and more. Regardless of your production scale, our equipment can provide customized solutions to meet your needs.

Our machines help reduce labor costs and operational errors while improving production efficiency and product quality. We provide data analysis tools that can help you calculate ROI, and most clients see significant returns in a short period due to increased efficiency and reduced operational costs.

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